Custom ODM/OEM Men's Mercerized Cotton Crew Socks Manufacturers

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Men's Mercerized Cotton Crew Socks

Product Number: BS1021

Component
77% Mercerized Cotton
21% Polyester
2% Elastane


Product Information

This men's business mid-calf sock is constructed from a blended yarn of mercerized cotton, polyester, and elastane, utilizing a 168-needle double cylinder knitting process. Mercerized cotton undergoes singeing and mercerization treatments, which remove surface impurities and swell the fiber from a flat ribbon to a more rounded cross-section. This results in more uniform light reflection, imparting a natural luster to the fabric and enhancing softness. The double cylinder technique creates a smooth, uniform structure on both the interior and exterior surfaces of the sock, eliminating raised seams or float stitches on the inside and reducing friction against the skin. The composition is 77% Mercerized Cotton for moisture management, 21% Polyester for dimensional stability, and 2% Elastane for elastic recovery. Available in sizes 10-13, the mid-calf height covers the lower leg and is suitable for business and daily wear applications.

Key Advantages

Bidirectional Smooth Structure: The 168-needle double cylinder process produces a smooth surface on both sides of the fabric. The interior surface lacks the terry loops or floats found in conventional socks, resulting in lower friction contact with the skin.

Modified Fiber Geometry: Mercerization alters the cotton fiber cross-section from flat to a more rounded shape. This increases surface smoothness, reduces diffuse light reflection, and produces an even luster. Fiber tensile strength increases by approximately 15-20% compared to untreated cotton.

Balanced Moisture Management and Stability: Mercerized cotton retains the inherent moisture absorption of cotton fibers while exhibiting reduced hygral expansion. This results in a lower tendency to shrink after washing compared to regular cotton socks. The polyester component further reinforces shape retention.

Product Features

Specification Details
Material Composition 77% Mercerized Cotton, 21% Polyester, 2% Elastane
Knitting Process 168-needle Double Cylinder (smooth inner and outer surfaces)
Size Range 10-13 (Corresponds to US Men's Shoe Sizes 8.5-13)
Shaft Height Mid-calf (Approximately 15-20cm)
Cuff Structure: Rib knit, horizontal stretch ratio approximately 1.5x
Appearance: Even surface luster, smooth tactile feel

Application Scenarios

Formal Business Attire: The natural luster of mercerized cotton coordinates with the sheen of formal wear fabrics such as suits and dress shirts. The mid-calf height ensures the lower leg remains covered when seated.

Extended Indoor Office Wear: With 77% cotton content, moisture absorption and breathability meet the demands of 8-10 hours of continuous wear, reducing the accumulation of stuffiness.

Spring and Summer Use: Mercerization does not alter the inherent breathability of cotton fibers. The fabric structure remains lightweight, suitable for ambient temperatures between 18-28°C.

Individuals with High Comfort Requirements: The smooth interior surface produced by the double cylinder construction accommodates users sensitive to seam irregularities or those requiring extended walking periods.

Care Instructions & Considerations

Washing and Drying: Machine wash in cold water (below 30°C) with mild detergent. Mercerized cotton has slightly lower alkali resistance than regular cotton; avoid highly alkaline laundry powders. Lay flat to dry in shade. When hanging, position with the cuff downward to prevent gravitational distortion.

Colorfastness Note: Dark-colored mercerized cotton products may exhibit slight surface dye release during initial washes, which is normal. Separate from light-colored garments for the first three washes. Cold water washing helps minimize color loss.

Pilling Tendency: The singeing process removes surface short fibers from mercerized cotton, resulting in a low pilling tendency under normal wear conditions. If fine fuzz appears in high-friction areas such as heels or toes, it can be removed with a fabric shaver without affecting fabric integrity.

Size Compatibility: This size 10-13 range accommodates foot lengths of 25.5-29cm and foot girths of 22-26cm. If the sock feels excessively constrictive during wear, a larger size or assessment of in-shoe space adequacy may be necessary.

Wear Rotation Recommendation: Cotton fibers require recovery time after continuous wear to regain original dimensions. Rotating between 3-5 pairs and allowing each pair to rest for at least 24 hours between uses can help maintain cuff elasticity over time.

Component
77% Mercerized Cotton
21% Polyester
2% Elastane

Crafting Comfort, Defining Freedom

Bonroy was founded on the pursuit of "comfortable clothing empowering a better life." We deeply understand that good clothing should not only fit the body but also resonate with lifestyle and attitude. We consistently integrate our dedication to detail and keen awareness of trends into the creation of every product.

Starting with care for people themselves, we consider how clothing can become an extension of physical and mental freedom, and how every time we wear it can be a pleasurable experience. Therefore, we meticulously study details, demand the highest quality materials, and are committed to the humanistic warmth behind the design.

We are Men's Mercerized Cotton Crew Socks Manufacturers and Custom Men's Mercerized Cotton Crew Socks ODM/OEM Factory. Thanks to our rigorous quality control and continuous service optimization, Bonroy's products have been exported to the United States, Europe, the Middle East, and other regions, winning recognition and praise from domestic and international customers and partners.
Haining City Bonroy Trading Co., Ltd.

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